Cost-Aware Adaptive Conformal Inference for Runtime Assurance in Dynamic Environments

This paper addresses the problem of providing runtime assurance for systems operating online under unknown and potentially time-varying data distributions. We propose Cost-Aware Adaptive Conformal Inference (ACI), a novel framework that incorporates constraint violation costs directly into the conformal adaptation mechanism. Our key insight is that uncertainty margins should adapt not only to the frequency of constraint violations but also to their severity. We formalize this through a cost-aware loss function that couples the miscoverage indicator with violation costs. By exploiting the structure of this loss, our approach provides a dual statistical guarantee: simultaneously bounding the long-run average violation frequency (reliability) and cumulative violation cost (harm). By weighting prediction failures according to their severity, the algorithm enables the controller to respond proportionally to violation severity, expanding prediction sets aggressively when necessary while maintaining efficiency during nominal operation. We integrate Cost-Aware ACI into a robust control synthesis framework, creating a closed-loop system that balances task performance with runtime risk control without requiring explicit model knowledge. Experiments validate its effectiveness for online risk-aware controller synthesis.